STARTER (for 1.0 kW Type) > REASSEMBLY

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1. INSTALL STARTER CLUTCH SUB-ASSEMBLY


    A158889

  1. Apply high temperature grease to the bushing and spline of the starter clutch and stop collar.

  1. Place the starter clutch and stop collar on the planet carrier shaft.

  1. Apply high temperature grease to a new snap ring and install it to the planet carrier shaft groove.



    A033608

  1. Using a vise, compress the snap ring.



    A033587

  1. Hold the starter clutch, tap the planet carrier shaft, and install the starter pinion stop collar onto the snap ring with a plastic-faced hammer.



    ST00741E04

  1. Apply high temperature grease to the drive lever which is in contact with the starter pivot part of the drive lever.
    Text in Illustration 
    *1
    		High-temperature grease

  1. Install the drive lever to the starter clutch.



    A153993E01

  1. Install the shock absorber by matching the drive housing cutout with the shock absorber alignment mark.
    Text in Illustration 
    *1
    		Alignment mark
    *2
    		Cutout



2. INSTALL STARTER ARMATURE ASSEMBLY

  1. Install the starter armature to the starter yoke.



3. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    A064784

  1. Install the brush holder.

  1. Using a screwdriver, hold the brush spring back and connect the brush into the brush holder. Connect the 4 brushes.

  1. Apply turbine oil to the bearing of the end frame.



4. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY


    A108476

  1. Install the end frame with the 2 screws.

    Torque:
    1.5 N*m{ 15 kgf*cm , 13 in.*lbf }

    NOTICE:
    To avoid interference between the brush holder and the dust starter protector, tilt the commutator end frame while installing it.



5. INSTALL STARTER YOKE ASSEMBLY


    ZR00281E01

  1. Align the cutout of the starter yoke with the projection of the planet carrier shaft sub-assembly.
    Text in Illustration 
    *1
    		Cutout
    *2
    		Projection



    A205317

  1. Install the starter yoke with the 2 through bolts.

    Torque:
    5.9 N*m{ 60 kgf*cm , 52 in.*lbf }



6. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    ST00742E02

  1. Apply high temperature grease to the starter magnet switch plunger.
    Text in Illustration 
    *1
    		High-temperature grease
    *2
    		Plunger
    *3
    		Pinion Drive Lever

  1. Install the starter magnet switch by hanging the starter magnet switch plunger on the upper area of the pinion drive lever.



    A198920

  1. Install the magnet starter switch with the 2 nuts.

    Torque:
    8.3 N*m{ 85 kgf*cm , 74 in.*lbf }



    A198918

  1. Connect the lead wire to the terminal with the nut.

    Torque:
    9.8 N*m{ 100 kgf*cm , 87 in.*lbf }